New Products
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Custom Turn-Mill Combination brass parts
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Custom Turn-Mill Combination parts
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Precision CNC Turning Parts Stainless Steel shaft accessories
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Precision CNC Custom Made Colorful Anodized Aluminum milling parts
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Custom CNC Milling Automated Machinery and Equipment Parts
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OEM/ODM Custom High Precision Metal CNC Machining/Milling/Turning Service CNC Turning Part
A Comprehensive Guide To Aluminum Machining Services
At Bomei, we specialize in creating custom aluminum parts tailored to our clients’ exact specifications. Whether you require a single prototype or high - volume production runs, our team is well - equipped to handle projects of all sizes. Our engineers work closely with clients from the initial design phase, offering valuable insights and suggestions to optimize part design for manufacture ability. Using advanced CAD/CAM software, we can accurately translate your design ideas into machining instructions, ensuring seamless production.
We understand that many industries, such as aerospace and medical, demand parts with complex geometries and extremely tight tolerances. Our state - of - the - art CNC machines, including multi - axis milling centers, are capable of producing parts with tolerances as low as ±0.005 mm. This level of precision allows us to create components like turbine blades for aerospace engines, with their intricate curves and precise dimensions, or surgical instruments that require the utmost accuracy.
Manufacturing Process
Material Selection and Sourcing
We have extensive experience working with various aluminum alloys, including 6061, 7075, 2024, and 5052. Depending on your project requirements, our team can recommend the most suitable alloy. We source our materials from reputable suppliers, ensuring that all raw materials meet industry - standard quality specifications. Our strict incoming inspection process guarantees that only high - quality aluminum is used in the production of your parts.
CNC Machining
Our machining process begins with programming the CNC machines using the latest software. Our skilled machinists then set up the machines with the appropriate cutting tools, fixtures, and workholding devices. During machining, we closely monitor the process to ensure that the parts are being produced accurately and efficiently. We use high - performance cutting tools, such as carbide end mills and drills, to minimize tool wear and achieve optimal surface finishes.
CNC Milling
Our aluminum milling services are characterized by precision and versatility. Equipped with state - of - the - art CNC milling machines, we can handle aluminum parts of various shapes and sizes. Whether it’s a simple flat surface or a complex three - dimensional geometry, our skilled machinists can achieve tight tolerances, often within ±0.005 mm. In aluminum turning, we utilize high - performance lathes to produce cylindrical parts with exceptional accuracy. From small shafts to large diameter components, we ensure that every turned part meets the highest quality standards.
Additional Machining Capabilities
1. EDM (Electrical Discharge Machining): EDM is an integral part of our service portfolio. This advanced machining process allows us to create intricate shapes and features in aluminum that are otherwise difficult to achieve through traditional machining methods. For example, in the aerospace industry, we use EDM to produce turbine blades with complex internal cooling channels.
2. CNC Turning: Our CNC turning capabilities extend beyond basic cylindrical parts. We can perform operations such as threading, grooving, and facing with precision. This is crucial for producing components like screws and nuts for the automotive and electronics industries.
3. Welding: We offer a variety of welding techniques for aluminum, including TIG (Tungsten Inert Gas) and MIG (Metal Inert Gas) welding. Our welders are highly skilled and can create strong, aesthetically pleasing welds. Welding is often used in the assembly of large aluminum structures, such as those found in the transportation industry.
4. Assembly: Bomei provides complete assembly services for aluminum components. Our experienced assembly team can handle everything from simple sub - assemblies to complex final products. We ensure that all components are properly aligned and fastened, and we conduct thorough quality checks before delivery.
Surface Finishing
In addition to machining the parts to the desired shape, we offer a wide range of surface finishing options. From basic deburring and polishing to more advanced treatments like anodizing, powder coating, and chromate conversion, we can enhance the appearance, durability, and corrosion resistance of your aluminum parts. Our anodizing process, for example, can produce a hard and protective oxide layer, while powder coating provides a variety of color options and excellent scratch resistance.
Quality Control
Quality is at the core of everything we do at Bomei. We have a comprehensive quality control system in place that includes in - process inspections and final product inspections. Our inspection team uses a variety of measuring tools, including coordinate measuring machines (CMMs), optical comparators, and micrometers, to verify the dimensions and quality of the parts. We also conduct visual inspections to check for any surface defects.
Applications of Aluminum CNC Service
Aerospace: The aerospace industry demands the highest standards of quality and precision. Bomei’s aluminum CNC machining and milling services are well - suited for producing aerospace components such as wing spars, fuselage frames, and engine parts. Our ability to achieve tight tolerances and produce complex geometries makes us a reliable partner for aerospace manufacturers. Fox example structural components of aircraft wings, Fuselage frames, turbine blades and compressor casings.
Automotive: In the automotive industry, lightweight materials like aluminum are increasingly being used to improve fuel efficiency and performance. We can produce a wide range of automotive parts, including engine blocks, cylinder heads, suspension components, and brake parts. Our surface finishing options also help to enhance the appearance and durability of these parts. For example engine parts, suspension components, and body parts.
Medical: The medical industry requires parts that are not only precise but also biocompatible. Bomei can produce medical devices such as surgical instruments, orthopedic implants, and diagnostic equipment. Our strict quality control measures ensure that all parts meet the stringent requirements of the medical industry. For example Surgical Instrument, Prosthetic limbs and Medical device.
Electronics: In the electronics industry, efficient heat dissipation is crucial for the performance and lifespan of electronic devices. The CNC milling machines were programmed to mill the fins with tight tolerances, ensuring uniform spacing and optimal heat dissipation. After machining, the heat sinks were anodized to improve their corrosion resistance and thermal conductivity. Bomei’s heat sinks effectively dissipated heat from the servers, enabling the electronics company to produce reliable and high - performing products. For example Heat sinks, Electronic enclosures, Circuit board components etc.
Sports Equipment: In the sports equipment industry, lightweight and durable components are essential for enhancing performance. Bomei's aluminum machining services play a crucial role in creating top - tier sports gear. For example Bicycle frames and Golf club heads.
Electric Scooters: In the electric scooter industry, lightweight construction and high - strength components are crucial for performance, safety, and user experience. The CNC milling machines were programmed to create complex geometries for the scooter's frame with tight tolerances. This ensured a perfect fit for all components and enhanced the overall structural integrity. Fox example Scooter frames, Motor housings, Wheels, Rims etc.
Customer Support
Pre - sales Support
Our sales team is available to answer any questions you may have about our services. We can provide you with detailed quotes, technical advice, and sample parts. We also offer design assistance to help you optimize your part designs for machining.
After - sales Support
Even after the completion of your project, we are committed to providing excellent customer support. If you have any issues with the parts or need additional assistance, our team is just a phone call or email away. We can also provide maintenance and repair services for your parts if needed.
In the highly competitive landscape of precision manufacturing, Bomei has firmly established itself as a leading provider of aluminum CNC machining and milling services. Our commitment to quality, innovation, and customer satisfaction sets us apart in the industry.
In conclusion, Bomei offers a comprehensive range of aluminum CNC machining and milling services. With our expertise, advanced technology, and commitment to quality, we are confident that we can meet and exceed your expectations. Contact us today to discuss your next project.