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A Guide To 6H and 6g Tolerance Classes for Internal and External Threads
In the world of manufacturing and engineering, the precision of threads is of utmost importance. Tolerance classes play a crucial role in ensuring that internal and external threads fit together correctly. Among the various tolerance classes available, 6H and 6g are two commonly used classes for internal and external threads respectively, Although other classes 4g, 5g & 7g and 4H, 5H & 7H are also used.
By understanding these tolerances, you can ensure that your threaded assemblies are reliable and efficient.
1.Definition of 6H and 6g Tolerance Classes
6H Tolerance Class for Internal Threads
The 6H tolerance class is used for internal threads. In this class, the "6" represents the tolerance grade, which indicates the allowable variation in the thread dimensions. The "H" indicates the basic deviation, which is the position of the tolerance zone relative to the basic size. For internal threads, the H basic deviation is always zero, meaning that the tolerance zone is located above the basic size. This means that the minimum size of the internal thread is equal to the basic size, and the maximum size is the basic size plus the tolerance.
Metric Internal Thread Tolerances Chart (Nuts) |
|||||||
Thread Size |
Tolerance |
Minor Diameter |
Pitch Diameter |
Major Diameter |
|||
x Thread Pitch |
Class |
min. |
max. |
min. |
max. |
min. |
max. |
M1.6 x 0.35 |
6H |
1.221 |
1.321 |
1.373 |
1.458 |
1.6 |
1.736 |
M2 x 0.4 |
6H |
1.567 |
1.679 |
1.74 |
1.83 |
2 |
2.148 |
M2.5 x 0.45 |
6H |
2.013 |
2.138 |
2.208 |
2.303 |
2.5 |
2.66 |
M3 x 0.5 |
6H |
2.459 |
2.599 |
2.675 |
2.775 |
3 |
3.172 |
M3.5 x 0.6 |
6H |
2.85 |
3.01 |
3.11 |
3.222 |
3.5 |
3.698 |
M4 x 0.7 |
6H |
3.242 |
3.422 |
3.545 |
3.663 |
4 |
4.219 |
M5 x 0.8 |
6H |
4.134 |
4.334 |
4.48 |
4.605 |
5 |
5.24 |
M6 x 1 |
6H |
4.917 |
5.153 |
5.35 |
5.5 |
6 |
6.294 |
M8 x 1.25 |
6H |
6.647 |
6.912 |
7.188 |
7.348 |
8 |
8.34 |
M8 x 1 |
6H |
6.917 |
7.153 |
7.35 |
7.5 |
8 |
8.294 |
M10 x 1.5 |
6H |
8.376 |
8.676 |
9.026 |
9.206 |
10 |
10.397 |
M10 x 1.25 |
6H |
8.647 |
8.912 |
9.188 |
9.348 |
10 |
10.34 |
M10 x 1 |
6H |
8.917 |
9.153 |
9.35 |
9.5 |
10 |
10.294 |
M10 x 0.75 |
6H |
9.188 |
9.378 |
9.513 |
9.645 |
10 |
10.24 |
M12 x 1.75 |
6H |
10.106 |
10.441 |
10.863 |
11.063 |
12 |
12.452 |
M12 x 1.5 |
6H |
10.376 |
10.676 |
11.026 |
11.216 |
12 |
12.407 |
M12 x 1.25 |
6H |
10.647 |
10.912 |
11.188 |
11.368 |
12 |
12.36 |
M12 x 1 |
6H |
10.917 |
11.153 |
11.35 |
11.51 |
12 |
12.304 |
M14 x 2 |
6H |
11.835 |
12.21 |
12.701 |
12.913 |
14 |
14.501 |
M14 x 1.5 |
6H |
12.376 |
12.676 |
13.026 |
13.216 |
14 |
14.407 |
M15 x 1 |
6H |
13.917 |
14.153 |
14.35 |
14.51 |
15 |
15.304 |
M16 x 2 |
6H |
13.835 |
14.21 |
14.701 |
14.913 |
16 |
16.501 |
M16 x 1.5 |
6H |
14.376 |
14.676 |
15.026 |
15.216 |
16 |
16.407 |
M17 x 1 |
6H |
15.917 |
16.153 |
16.35 |
16.51 |
17 |
17.304 |
M18 x 1.5 |
6H |
16.376 |
16.676 |
17.026 |
17.216 |
18 |
18.407 |
M20 x 2.5 |
6H |
17.294 |
17.744 |
18.376 |
18.6 |
20 |
20.585 |
M20 x 1.5 |
6H |
18.376 |
18.676 |
19.026 |
19.216 |
20 |
20.407 |
M20 x 1 |
6H |
18.917 |
19.153 |
19.35 |
19.51 |
20 |
20.304 |
M22 x 2.5 |
6H |
19.294 |
19.744 |
20.376 |
20.6 |
22 |
22.585 |
M22 x 1.5 |
6H |
20.376 |
20.676 |
21.026 |
21.216 |
22 |
22.407 |
M24 x 3 |
6H |
20.752 |
21.252 |
22.051 |
22.316 |
24 |
24.698 |
M24 x 2 |
6H |
21.835 |
22.21 |
22.701 |
22.925 |
24 |
24.513 |
M25 x 1.5 |
6H |
23.376 |
23.676 |
24.026 |
24.226 |
25 |
25.417 |
M27 x 3 |
6H |
23.752 |
24.252 |
25.051 |
25.316 |
27 |
27.698 |
M27 x 2 |
6H |
24.835 |
25.21 |
25.701 |
25.925 |
27 |
27.513 |
M30 x 3.5 |
6H |
26.211 |
26.771 |
27.727 |
28.007 |
30 |
30.786 |
M30 x 2 |
6H |
27.835 |
28.21 |
28.701 |
28.925 |
30 |
30.513 |
M30 x 1.5 |
6H |
28.376 |
28.676 |
29.026 |
29.226 |
30 |
30.417 |
M33 x 2 |
6H |
30.835 |
31.21 |
31.701 |
31.925 |
33 |
33.513 |
M35 x 1.5 |
6H |
33.376 |
33.676 |
34.026 |
34.226 |
35 |
35.417 |
M36 x 4 |
6H |
31.67 |
32.27 |
33.402 |
33.702 |
36 |
36.877 |
M36 x 2 |
6H |
33.835 |
34.21 |
34.701 |
34.925 |
36 |
36.513 |
M39 x 2 |
6H |
36.835 |
37.21 |
37.701 |
37.925 |
39 |
39.513 |
M40 x 1.5 |
6H |
38.376 |
38.676 |
39.026 |
39.226 |
40 |
40.417 |
M42 x 4.5 |
6H |
37.129 |
37.799 |
39.077 |
39.392 |
42 |
42.964 |
M42 x 2 |
6H |
39.835 |
40.21 |
40.701 |
40.925 |
42 |
42.513 |
M45 x 1.5 |
6H |
43.376 |
43.676 |
44.026 |
44.226 |
45 |
45.417 |
M48 x 5 |
6H |
42.587 |
43.297 |
44.752 |
45.087 |
48 |
49.056 |
M48 x 2 |
6H |
45.835 |
46.21 |
46.701 |
46.937 |
48 |
48.525 |
M50 x 1.5 |
6H |
48.376 |
48.676 |
49.026 |
49.238 |
50 |
50.429 |
M55 x 1.5 |
6H |
53.376 |
53.676 |
54.026 |
54.238 |
55 |
55.429 |
M56 x 5.5 |
6H |
50.046 |
50.796 |
52.428 |
52.783 |
56 |
57.149 |
M56 x 2 |
6H |
53.835 |
54.21 |
54.701 |
54.937 |
56 |
56.525 |
M60 x 1.5 |
6H |
58.376 |
58.676 |
59.026 |
59.238 |
60 |
60.429 |
6g Tolerance Class for External Threads
The 6g tolerance class is used for external threads. Similar to the 6H class, the "6" represents the tolerance grade, and the "g" indicates the basic deviation. For external threads, the g basic deviation is negative, which means that the tolerance zone is located below the basic size. This implies that the maximum size of the external thread is equal to the basic size, and the minimum size is the basic size minus the tolerance.
Metric External Thread Tolerances Chart (Bolt or Screw Thread) |
|||||||
Thread Size |
Tolerance |
Major Diameter |
Pitch Diameter |
Minor Diameter |
|||
x Thread Pitch |
Class |
max. |
min. |
max. |
min. |
max. |
min. |
M1.6 x 0.35 |
6g |
1.581 |
1.496 |
1.354 |
1.291 |
1.202 |
1.075 |
M2 x 0.4 |
6g |
1.981 |
1.886 |
1.721 |
1.654 |
1.548 |
1.408 |
M2.5 x 0.45 |
6g |
2.48 |
2.38 |
2.188 |
2.117 |
1.993 |
1.84 |
M3 x 0.5 |
6g |
2.98 |
2.874 |
2.655 |
2.58 |
2.438 |
2.272 |
M3.5 x 0.6 |
6g |
3.479 |
3.354 |
3.089 |
3.004 |
2.829 |
2.634 |
M4 x 0.7 |
6g |
3.978 |
3.838 |
3.523 |
3.433 |
3.22 |
3.002 |
M5 x 0.8 |
6g |
4.976 |
4.826 |
4.456 |
4.361 |
4.11 |
3.868 |
M6 x 1 |
6g |
5.974 |
5.794 |
5.324 |
5.212 |
4.891 |
4.596 |
M7 x 1 |
6g |
6.974 |
6.794 |
6.324 |
6.212 |
5.891 |
5.596 |
M8 x 0.75 |
6g |
7.978 |
7.838 |
7.491 |
7.391 |
7.166 |
6.929 |
M8 x 1 |
6g |
7.974 |
7.794 |
7.324 |
7.212 |
6.891 |
6.596 |
M8 x 1.25 |
6g |
7.972 |
7.76 |
7.16 |
7.042 |
6.619 |
6.272 |
M10 x 0.75 |
6g |
9.978 |
9.838 |
9.491 |
9.391 |
9.166 |
8.929 |
M10 x 1 |
6g |
9.974 |
9.794 |
9.324 |
9.212 |
8.891 |
8.596 |
M10 x 1.25 |
6g |
9.972 |
9.76 |
9.16 |
9.042 |
8.619 |
8.272 |
M10 x 1.5 |
6g |
9.968 |
9.732 |
8.994 |
8.862 |
8.344 |
7.938 |
M12 x 1 |
6g |
11.974 |
11.794 |
11.324 |
11.206 |
10.891 |
10.59 |
M12 x 1.25 |
6g |
11.972 |
11.76 |
11.16 |
11.028 |
10.619 |
10.258 |
M12 x 1.5 |
6g |
11.968 |
11.732 |
10.994 |
10.854 |
10.344 |
9.93 |
M12 x 1.75 |
6g |
11.966 |
11.701 |
10.829 |
10.679 |
10.071 |
9.601 |
M14 x 1.5 |
6g |
13.968 |
13.732 |
12.994 |
12.854 |
12.344 |
11.93 |
M14 x 2 |
6g |
13.962 |
13.682 |
12.663 |
12.503 |
11.797 |
11.271 |
M16 x 1.5 |
6g |
15.968 |
15.732 |
14.994 |
14.854 |
14.344 |
13.93 |
M16 x 2 |
6g |
15.962 |
15.682 |
14.663 |
14.503 |
13.797 |
13.271 |
M18 x 1 |
6g |
17.974 |
17.794 |
17.324 |
17.206 |
16.891 |
16.59 |
M18 x 1.5 |
6g |
17.968 |
17.732 |
16.994 |
16.854 |
16.344 |
15.93 |
M20 x 1 |
6g |
19.974 |
19.794 |
19.324 |
19.206 |
18.891 |
18.59 |
M20 x 1.5 |
6g |
19.968 |
19.732 |
18.994 |
18.854 |
18.344 |
17.93 |
M20 x 2.5 |
6g |
19.958 |
19.623 |
18.334 |
18.164 |
17.251 |
16.624 |
M22 x 1.5 |
6g |
21.968 |
21.732 |
20.994 |
20.854 |
20.344 |
19.93 |
M22 x 2.5 |
6g |
21.958 |
21.623 |
20.334 |
20.164 |
19.251 |
18.624 |
M24 x 2 |
6g |
23.962 |
23.682 |
22.663 |
22.493 |
21.797 |
21.261 |
M24 x 3 |
6g |
23.952 |
23.577 |
22.003 |
21.803 |
20.704 |
19.955 |
M27 x 2 |
6g |
26.962 |
26.682 |
25.663 |
25.493 |
24.797 |
24.261 |
M27 x 3 |
6g |
26.952 |
26.577 |
25.003 |
24.803 |
23.704 |
22.955 |
M30 x 1.5 |
6g |
29.968 |
29.732 |
28.994 |
28.844 |
28.344 |
27.92 |
M30 x 2 |
6g |
29.962 |
29.682 |
28.663 |
28.493 |
27.797 |
27.261 |
M30 x 3.5 |
6g |
29.947 |
29.522 |
27.674 |
27.462 |
26.158 |
25.306 |
M32 x 2 |
6g |
31.962 |
31.682 |
30.663 |
30.493 |
29.797 |
29.261 |
M33 x 2 |
6g |
32.962 |
32.682 |
31.663 |
31.493 |
30.797 |
30.261 |
M35 x 1.5 |
6g |
34.968 |
34.732 |
33.994 |
33.844 |
33.344 |
32.92 |
M36 x 2 |
6g |
35.962 |
35.682 |
34.663 |
34.493 |
33.797 |
33.261 |
M36 x 4 |
6g |
35.94 |
35.465 |
33.342 |
33.118 |
31.61 |
30.654 |
M39 x 2 |
6g |
38.962 |
38.682 |
37.663 |
37.493 |
36.797 |
36.261 |
M40 x 1.5 |
6g |
39.968 |
39.732 |
38.994 |
38.844 |
38.344 |
37.92 |
M42 x 2 |
6g |
41.962 |
41.682 |
40.663 |
40.493 |
39.797 |
39.261 |
M42 x 4.5 |
6g |
41.937 |
41.437 |
39.014 |
38.778 |
37.065 |
36.006 |
M45 x 1.5 |
6g |
44.968 |
44.732 |
43.994 |
43.844 |
43.344 |
42.92 |
M48 x 2 |
6g |
47.962 |
47.682 |
46.663 |
46.483 |
45.797 |
45.251 |
M48 x 5 |
6g |
47.929 |
47.399 |
44.681 |
44.431 |
42.516 |
41.351 |
M50 x 1.5 |
6g |
49.968 |
49.732 |
48.994 |
48.834 |
48.344 |
47.91 |
M55 x 1.5 |
6g |
54.968 |
54.732 |
53.994 |
53.834 |
53.344 |
52.91 |
M56 x 2 |
6g |
55.962 |
55.682 |
54.663 |
54.483 |
53.797 |
53.251 |
M56 x 5.5 |
6g |
55.925 |
55.365 |
52.353 |
52.088 |
49.971 |
48.7 |
M60 x 1.5 |
6g |
59.968 |
59.732 |
58.994 |
58.834 |
58.344 |
57.91 |
2.Differences between 6H and 6g Tolerance Classes
Tolerance Zone Position
As mentioned earlier, the main difference between 6H and 6g tolerance classes lies in the position of the tolerance zone. The 6H tolerance zone for internal threads is above the basic size, while the 6g tolerance zone for external threads is below the basic size. This difference in position ensures a proper fit between the internal and external threads.
Allowable Variation
The tolerance values for 6H and 6g classes are also different. The tolerance for 6H internal threads is typically smaller than that for 6g external threads. This is because internal threads need to be more precise to ensure a proper fit with the external threads. The smaller tolerance for internal threads helps to prevent loose fits or leaks in applications where threads are used for sealing or fastening.
Fit Characteristics
The combination of 6H internal threads and 6g external threads provides a medium fit. This means that the fit is neither too loose nor too tight. It allows for easy assembly and disassembly of parts while still providing sufficient strength and stability. In some applications, a different fit may be required, such as a tight fit for high - pressure applications or a loose fit for applications where ease of assembly is more important.
3.Industry of Application
Automotive Industry
In the automotive industry, 6H and 6g tolerance classes are widely used for various applications. For example, they are used in engine components such as bolts, nuts, and studs. The precise fit provided by these tolerance classes ensures the proper functioning of the engine and helps to prevent leaks and vibrations. They are also used in transmission systems, suspension components, and other automotive parts where threaded connections are required.
Aerospace Industry
The aerospace industry requires the highest level of precision in manufacturing. 6H and 6g tolerance classes are used in aerospace applications where threads need to be extremely precise. For example, they are used in aircraft engines, landing gear systems, and structural components. The tight tolerances ensure the safety and reliability of the aircraft, as any small deviation in the thread dimensions could potentially lead to catastrophic failures.
Machinery and Equipment Manufacturing
In the machinery and equipment manufacturing industry, 6H and 6g tolerance classes are used in a wide range of applications. They are used in machinery such as pumps, valves, and compressors, where threaded connections are used to assemble and disassemble the components. The proper fit provided by these tolerance classes ensures the smooth operation of the machinery and helps to prevent leaks and failures. They are also used in industrial equipment such as conveyors, cranes, and forklifts, where threaded connections are used for structural and functional purposes.
Plumbing and Pipe Fitting
In the plumbing and pipe fitting industry, 6H and 6g tolerance classes are used for threaded connections in pipes and fittings. The precise fit provided by these tolerance classes ensures a leak - free connection between the pipes and fittings. This is important in plumbing systems to prevent water leaks and ensure the proper flow of water. They are also used in gas piping systems, where a tight fit is required to prevent gas leaks.
4.Importance of 6H and 6g Tolerance Classes
Ensuring Proper Fit
The primary importance of 6H and 6g tolerance classes is to ensure a proper fit between internal and external threads. A proper fit is essential for the functionality and performance of the threaded connection. If the threads do not fit properly, it can lead to issues such as leaks, vibrations, and loosening of the connection. By using the correct tolerance classes, manufacturers can ensure that the threads fit together correctly and provide the required strength and stability.
Preventing Leaks
In applications where threads are used for sealing, such as in plumbing and gas piping systems, the proper fit provided by 6H and 6g tolerance classes is crucial for preventing leaks. A tight fit between the internal and external threads helps to create a seal that prevents the leakage of fluids or gases. This is important for the safety and efficiency of the system.
Enhancing Product Performance
The use of 6H and 6g tolerance classes can also enhance the performance of the product. A precise fit between the threads can reduce friction and wear, which can improve the efficiency and lifespan of the product. It can also reduce the risk of vibrations and noise, which can improve the comfort and reliability of the product.
Meeting Industry Standards
In many industries, there are specific standards and regulations that govern the use of threads. By using 6H and 6g tolerance classes, manufacturers can ensure that their products meet these standards and regulations. This is important for the safety and quality of the products and can also help to avoid legal issues.
In conclusion, 6H and 6g tolerance classes are important for ensuring the precision and functionality of internal and external threads. They play a crucial role in various industries, including automotive, aerospace, machinery and equipment manufacturing, and plumbing and pipe fitting. By understanding the definition, differences, applications, and importance of these tolerance classes, manufacturers can produce high - quality products that meet the required standards and regulations.